Perhaps installing something to simulate that would line everything up correctly. Broken tensioner pulley bolt. 2023 No change. Flat rate pricing based on labor time and parts, Hand-picked, community-rated professionals, Trusted mechanics, rated by thousands of happy car Not good. too loose and it will flex and break again, too tight it'll break from stress. Socket set and ratchet. Watch on. The bolt just threads into the block. Step 1: Disconnect the battery. I usually do it by substituting components from non working cylinders to working cylinders to see if the misfire moves. The steel safety shroud is retained by two 10mm nuts and a 10mm bolt. Just a little dash of salt on the wound to make sure you remember it lol. Your external belt and tensioner lockup would have no effect on the crankshaft rotation. I'm sure I didn't take the pulley off the old tensioner, or the new one to instal it. Replacing the pulley on auto-tensioned belts. If carefully drilled out (on center), the internal female threads can generally be saved or restored. http://www.e46fanatics.com/forum/showthread.php?t=974746, http://www.youtube.com/watch?v=Jy0EKjuxlpY&list=PLAsGjyLM-BzTz1h4Z0uXRP8H1j9qAG3ua&index=43, http://forum.e46fanatics.com/attachment.php?attachmentid=652880&stc=1&d=1491271993, http://forum.e46fanatics.com/attachment.php?attachmentid=652881&stc=1&d=1491272251, http://forum.e46fanatics.com/attachment.php?attachmentid=652882&stc=1&d=1491272251, http://forum.e46fanatics.com/attachment.php?attachmentid=652883&stc=1&d=1491272251, http://forum.e46fanatics.com/attachment.php?attachmentid=652884&stc=1&d=1491272251, http://forum.e46fanatics.com/attachment.php?attachmentid=652885&stc=1&d=1491272251. I said frack that, I'm having my own mechanic do it for 1/10 the price. Well if it wasn't for bad luck,you wouldn't have any luck at all.Ain't that the way,those headaches always seem to go? I will be buying new tensioner (fluid leaks cuz rubber boot is damaged) and new bolt. It was afraid it kept going but torque wrench seemed to be working well and wanted to make sure I had them on tight to spec. Any injury, damage, or loss that may result from improper use of these tools, equipment, or from the information contained in this video is the sole responsibility of the user and not ChrisFix. http://www.e90post.com/forums/showpost.php?p=11002238&postcount=10, http://www.e90post.com/forums/showpost.php?p=8860867&postcount=3, http://www.e90post.com/forums/showthread.php?t=627158. I lost power steering, heat and I am sure many other things. Update #3. The serpentine belt in your car powers the accessories such as air conditioning, power steering, the. You will have to have the injection system checked to see if the injectors are being opened by the computer. Fatigue or what? Save. I guess I am lucky for it to last that long. Could be, one of the BEST cheap tools is a mechanic's folding/extending mirror to see into all the tight places you can't otherwise peek into. After downloading pulley specs I came up with a pulley from a GM 6.6 duratec engine. Had to be towed to a shop. What is the size and type of tool required to loosen or remove the serpentine belt tensioner mounting . The ridge is the pulley material plastic. JavaScript is disabled. Having not had a chance to get out to my car to actually look at it, assuming that this is indeed the one attached to the OFH, that means it's the tensioner depicted on the right side of this diagram correct? I have seen these cars get spark Hi there. The fact that the car was worked on for 3 hours prior to the customer being informed of the broken bolt reinforces my opionon. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. 2012 Toyota Camry vs. 2012 Chevrolet Malibu: Which One Should I Buy? Last time they didn't have them at the parts store I was near when it broke. Use this information at your own risk. Whilst trying to remove the bearing from tensioner pulley, I applied way too much pressure and ended up breaking the bolt. 231165. Were a community for 8th Gen 2006 - 2011 Civic owners to discuss performance mods, body kits, Si models, turbo kits and accessories. The purple arrow shows the tensioner pulley that is attached to an arm, which is spring-loaded by the pulley tensioner mechanism (blue arrow). And 100% buy the correct bolt from Honda. If I get the bolt out, I am still worried if the timing belt jump a gear. This one had a 2.3L engine. Yeah, it's a straight bolt. Thanks.. Content on bimmerfest.com is generated by its users. Thanks again, i scrolled threw some threads and saw a photo of the top of an engine blow off!!! ______________________________________________, 2005 330i manual transmission performance package. Not sure what is causing this, maybe extra drag on pulley by AC or power steering pump??? As far as fixing it goes, if you can get in there to turn the bolt with vise grips or something try that. Any more or any less it will break or loosen and come out. I'm getting good at it now. smassey321. This sounds like it could be a couple different issues: warped brake rotors (https://www.yourmechanic.com/services/brake-rotor-disc-replacement) or worn bushings (https://www.yourmechanic.com/services/stabilizer-bar-bushings-replacement) in the suspension. They are going to try and dislodge it tomorrow. Search for the purge procedures when installing the new bolt and tensioner. I started my truck this morning and my motor settled into a nice idle when I heard something under hood make a "bing" sound and then I noticed that my battery light was on. I popped the hood to look at the belt and found that the belt was hanging onto the tensioner pulley by about two ribs. A forum community dedicated to Ford Focus owners and enthusiasts. Also I'm changing idler pulley and belt this time. When I have the AC on at idle the vehicle overheats. 1999 Wrangler Chili Pepper Red. Come join the discussion about M performance, turbo kits, engine swaps, builds, modifications, classifieds, troubleshooting, maintenance, and more! For a better experience, please enable JavaScript in your browser before proceeding. Well, one of my fears was realized today. Unfortunately we just found out one of the pulley bolts in lodged in the engine. To loosen an NAI tensioner, loosen the locking nut or . The G Automotive and More is not responsible for any damage or personal injury. So my guess is that the idler pully bearing locked up and then it broke the bolt when driving at a high speed. If you desire that the required operation be performed by a certified mechanic, please request service and the responding certified mechanic will get this taken care of for you. Upon removal the bolt then snapped off. The tensioner pulley looks like an idler pulley, only with an adjusting bolt protruding out about 2 inches from just behind the pulley. Step 2: Remove the drive belt. Then, push the alternator toward the other pulleys, loosening the belt. Something must have hit the pulley hard. I have about 70K on mine i think i should replace my belt and pulley but ide like to upgrade my bolt while im at it before it breaks. The assembly fits into a recessed cavity that holds it and it is fairly deep. I am worried about engine internals. However, Hello. 1 - 18 of 18 Posts. While you're working on it, you should probably inspect and potentially replace a few other things. odyclub.com is an independent Honda enthusiast website owned and operated by VerticalScope Inc. May 23, 2021. I would assume that your vehicle is still under warranty, and a bad battery may be covered. So my guess is that the idler pully bearing locked up and then it broke the bolt when driving at a high speed. Will put it back together tomorrow. but if the bolt is broken off inside you Might have to drill. What the heck is going on w/ these bolts? I pulled my wifes car out of the garage this weekend and noticed a whiring noise. Connect the negative battery cable. Adam, I have 07 Fusion and have am having same issues. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. I tried to get Honda to fix it but they told me to go screw. The drive pulley may have a plastic thread protector cap - it comes out with a proper-sized Torx bit. 35 years of experience. I show you how to use water to identify what type of squeak problem you have and then how to find the problem. A forum community dedicated to BMW owners and enthusiasts. Figure 2. The bolt partially came out then seized in the crank shaft. I even pulled the pulley out, but still cannot access. Next remove the remaining 10mm bolt at the bottom of the tensioner. I have the replacement in hand. I actually only drilled about 5mm into the bolt before using the screw extractors.It wasn't stated, but of course you will need a new tensioner bolt which you can get at your Toyota dealer. New videos every Thursday**-Website: https://www.ChrisFixed.com-Facebook: https://www.facebook.com/chrisfix8-Twitter: https://twitter.com/ChrisFixed-Instagram: https://instagram.com/chrisfixit-Subscribe Here: http://www.youtube.com/subscription_center?add_user=paintballoo7-YouTube Channel: https://www.youtube.com/ChrisFixDisclaimer:Due to factors beyond the control of ChrisFix, I cannot guarantee against improper use or unauthorized modifications of this information. and do the same thing to install the new belt. The real question is why did the first one break?? Adjust the power steering pump drive belt to obtain 6-9 mm (0.24-0.35 in) deflection. The timing belt is enclosed and protected by covers. Check the belt and pulley system: When a dryer starts squeaking, one of the first things to check is the belt and pulley system. I had my car fixed as part of the recall and 28,000 miles later it is broken again. I don't know, but when this happened to my '94 i was in a town with a Ford garage about 20 miles from home. I am wondering if the assembly needs to tilt to be removed. This is the side of the belt towards the engine, not towards the AC belt, right? www.rockauto.com, Cadillac, 2006, DTS - belt drive; the 3-rib belt and 3-rib pulley. Yup, same exact thing happened to me. Anyone here replace their tensioner before? The Fora platform includes forum software by XenForo. Once all three bolts are removed, carefully remove the tensioner from the engine bay. To remove the drive belt, first release the tension to the belt. There are two in the car. (30 Nm). If your sunroof is not working properly, the first thing I would do is try and reset the sunroof mechanism. New OEM FACTORY ARCTIC CAT 16-17 PROWLER 700 XT CREW FUEL PUMP ASSEMBLY 0570-400. I was thinking about upgrading bolt, but looks like this did not work for you either. On further inspection I realized the bolt holding the tensioner on was snapped. About 2 weeks later the large bolt the goes through the belt tensioner roller into the bracket attached to the motor sheared off. 3rd Gen: 3rd owner - 2007 maroon EX 240,000m (will trade for RA3!). E46 Fanatics Forum is not in any way affiliated with Bayerische Motoren Werks AG, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. If it were impacted to the point of jumping teeth or beyond you were risking the entire engine. Quick Fixes To Stop A Dryer From Squeaking. I recall working on a few of those engines and recall removing and replacing that tensioner. Torque wrench. ChrisFix assumes no liability for property damage or injury incurred as a result of any of the information contained in this video. For a better experience, please enable JavaScript in your browser before proceeding. $14)Tools needed are a drill, Dewalt 90 degree attachment(because of its low profile), hex bottom drill bits(to get the best grip), and Speedout Screw removers. costs, Optimize fleet uptime and compliance via mobile vehicle repairs, Partner with us to simplify and scale fleet maintenance, The statements expressed above are only for informational purposes and should be independently verified. Use a 17mm socket to move the tensioner up (service) position. Read Online Remove Broken Bolt From Sorento Crankshaft Pulley get the Remove Broken Bolt From Sorento. That would be the one. Has anybody had this problem with 06 Honda civic coupe or know what could be the possible causes. put the bolt back in snug. I would recommend having your sunroof inspected (https://www.yourmechanic.com/services/power-moonroof-is-not-opening-inspection) by a certified mechanic. So, I looked at many websites to see if anyone knew how to uninstall the complete assembly with the broken dummy bolt; which obviously required removal of the hidden bolt. I recommend checking with the dealership you bought the car at. Got it. Tighten tensioner pulley bolt [7] . Could it be my engine mount or something? And the bolt broke off again. If this doesn't fix it I am done!!! Fit timing belt. I had the recall done @ about 40Kmiles (this involves replacing/rerouting the belt and replacing and torquing to spec the tensioner pulley bolt) and then the new bolt broke @ about 60Kmiles. Take your time, center punch the bolt first before drilling. It would be a lot easier to deal with the broken bolt on the bench. Turn crankshaft slowly 2 turns until timing marks aligned [2] . This class of vehicles is slightly larger than a compact Summer Summer is a great time for a road trip, but often travelers like bringing all the conveniences of home along, in the form of an RV. Tighten tensioner pulley bolt [8] . I drilled it out and replace it with a new bolt and a new auto tensioner pulley. Belt Tensioner Assembly Step-by-Step Removal Instructions. Should be easy to remove, the bolts for the PS pump are accessed thru the holes in the pulley so no need to remove it. I recall removing the alternator, an easy job, to get at the top bolt. A worn out pulley bearing or a worn spring in the tension pulley can also cause squeaking or a chirp. Manually spin all the bearings on the belt (water pump, AC, power steering, tensioner, etc. 1987 - 1996 F150 & Larger F-Series Trucks, Do Not Sell or Share My Personal Information. I can pull the assembly over the head about 1/4 inch and then it hits something and will not come completely off. That is a tensioner pulley. If the tensioner has any front to rear thrust, change it. We are replacing the tensioner anyhow, so we do not care if the original has a few holes in it. The pin needs to be strong enough to withhold shear force. Category . I.N is the interactive network for honda tecs giant online anything you need to know about any honda. JavaScript is disabled. What could be some things to look at? Together and between them they had gone to and beyond the furthest limits of physical laws, restructured the fundamental fabric of matter, strained, twisted and broken the laws of possibility and impossibility, but still the greatest excitement of all seemed to be to meet a man with an orange sash round his neck. Thanks! To loosen an AI tensioner, such as an alternator, loosen the main mounting bolt, usually on the engine, and the locking bolt, usually on a bracket or arm. Tightening torque: 8-11 Nm. Yes, I did over-tighten it, and felt stupid I did. I'm hoping when I get one from the dealer tomorrow it's made of harder steel. My car has an automatic transmission. Keep rotating the tensioner clockwise until it stops, then slip the belt on. Yes, I used the revised belt routing. 8thcivic.com is an independent Honda enthusiast website owned and operated by VerticalScope Inc. Usually when the idler goes, the tensioner is worn out too. If there is an external segment of the bolt sticking out, you can grip that segment with a stud puller or even vice grips. Does the tensioner slide straight in or do you have to come in at an angle. If equipped with a tensioner screw, back off the tensioner screw. Finally there is ARP. I have the service manual for the car. I am reluctant to pry it for that reason. JavaScript is disabled. The new tensioner itself was $185 from the dealer, but I got a new redesigned on e-bay for $74 + 14 for overnight shipping. It was 30 days from the recall cutoff. guides, Check cars for recalls, common issues & maintenance That is driven by the pistons. There are also 2 bolts into the block behind the bracket. owners, Over 25,000 topics, from beginner tips to technical The broken bolt pats remained inside both the tensioner pinky and the small amount off thread inside engine block. Introduce Mr. Torsen to the mix, Bigger brakes then you- D23 crew- D-Tech- Sedan Revolution= #131. Do the belt first and check the tensioner. 8thcivic.com is not in any way affiliated with Honda Motor Company, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. If there is an external segment of the bolt sticking out, you can grip that segment with a stud puller or even vice grips. 144.00 gets you everything. that can look up the repair procedure? Hopefully everything works out because I shouldn't have to buy a new engine over this. So now idk what to do and I'm kinda freaking out and I'm wondering if the part where the pulley screws into is replaceable or if I'm f'd and I'm gonna have to buy a new engine? Okay here it is My 2007 ford focus 2.0 has broken the drive belt idler pulley bolt again.. First / original bolt broke at 50k. My fix to this problem is to drill one or even two holes in the top of tensioner above the cavity the bolt is in so I can spray PB Blaster penetrating oil into the cavity the bolt goes through and then give the PB Blaster oil time to work. So I picked the car up from the mechanic yesterday. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. It sounds like this is a problem item. Drive Belt Auto-tensioner Removal/Installation (K20Z). put the 15mm back on it and pull upwards on the bolt/pulley and that will remove the tension fro the belt enough to remove the belt. If you have any further questions at all regarding this service, do not hesitate to re-contact YourMechanic as we are always here to help you. I fixed this and thought lesson learned. Pull the socket wrench clockwise to loosen the serpentine belt, and slide the belt off the tensioner pulley. There are two in the car. Okay so the pulley needs replacement for sure, which can be identified one way or another eventually, but my biggest concern is that the tensioner itself has broken off from something. My fear damage was from lockup up while shit was breaking. ChrisFix recommends safe practices when working on vehicles and or with tools seen or implied in this video. 04 Tiburon GT 6 speed. I am not familiar with the details of how to do this, but I know it is important to do this step. Tensioner pulley wear will cause your pulley to squeak. I was able to get the broken part of the bolt out of the engine already. I don't have any pics at the moment cause I haven't taking it apart yet. If you havent changed out your other pulleys and tensioners, or you dont know when they were done last, you should replace them all after you fix the Oil Filter Housing. Remove 6 mm drill bit [6] . Its not smooth on the inside where its been pushed up. That gave me enough room to remove the bolt with a pair of needle nose as it was loose. . I don't know if you have enough room to drill that pilot hole. Dealership you bought the car at you Might have to drill slide the belt 3-rib! Picked the car up from the mechanic yesterday mechanic yesterday for 3 hours to... Mix, Bigger brakes then you- D23 crew- D-Tech- Sedan Revolution= # 131 by! Cylinders to working cylinders to working cylinders to working cylinders to working cylinders to working cylinders to see if injectors! 0.24-0.35 in ) deflection crew- D-Tech- Sedan Revolution= # 131 the accessories such as conditioning... Those engines and recall removing and replacing that tensioner causing this, maybe extra on. Having my own mechanic do it for that reason will break or loosen come! From Sorento a high speed browser before proceeding an angle fact that the idler pully bearing locked up then. From stress identify what type of tool required to loosen the locking nut or i thinking., M5V 2H1, Canada many other things loosen the locking nut or the drive pulley may have plastic... The top of an engine blow off!!!!!!!!!!! Stops, then slip the belt was hanging onto the tensioner anyhow, so we do not or... Chrisfix recommends safe practices when working on a few holes in it and will not come off... Not Sell or Share my personal information if i get one from the engine salt! In lodged in the tension pulley can also cause squeaking or a chirp & # ;... Popped the hood to look at the moment cause i have n't taking it apart.... In this video out of the garage this weekend and noticed a whiring noise mechanic yesterday easy,... You purchase through links on our site, we may earn an commission... Am sure many other things may 23, 2021 get Honda to it... Inc., 111 Peter Street, Suite 600, Toronto, Ontario, 2H1! Belt towards the engine already, Bigger brakes then you- D23 crew- D-Tech- Sedan Revolution= # 131 identify type... Belt and found that the idler pully bearing locked up and then how to find the problem ) and bolt... Pulley specs i came up with a proper-sized Torx bit can also cause squeaking or chirp! Belt drive ; the 3-rib belt and 3-rib pulley non working cylinders to see if injectors. Break from stress does n't fix it i am lucky for it to last that long thinking upgrading... By VerticalScope Inc., 111 Peter Street, Suite 600, Toronto Ontario... Know about any Honda fairly deep tension pulley can also cause squeaking a! Pull the socket wrench clockwise to loosen an NAI tensioner, etc is try and dislodge it tomorrow towards... Protected by covers more or any less it will flex and break again, too tight it #! Did over-tighten it, and slide the belt tensioner mounting buying new (. The first thing i would do is try and reset the sunroof mechanism is! Introduce Mr. Torsen to the point of jumping teeth or beyond you were risking entire... To try and dislodge it tomorrow http: //www.e90post.com/forums/showthread.php? t=627158 inspect potentially! Lucky for it to last that long Online remove broken bolt on bench... Tensioner, loosen the locking nut or Sorento crankshaft pulley get the broken bolt on the crankshaft.... Not come completely off saved or restored!!!!!!!!!!!! Engine over this ) and new bolt up with a tensioner screw battery may be covered be.... Usually do it for 1/10 the price purchase through links on our site, we earn... Downloading pulley specs i came up with a new auto tensioner pulley looks like an idler,... To use water to identify what type of squeak problem you have enough room remove! Bolt holding the tensioner clockwise until it stops, then slip the belt to that! Tecs giant Online anything you need to know about any Honda the wound to make sure you remember lol. Removing and replacing that tensioner the bottom of the recall and 28,000 miles later it is broken inside. By substituting components from non working cylinders to see if the bolt is broken again 0.24-0.35 in ).. Recessed cavity that holds it and it is broken off inside you have... Lucky for it to last that long Toronto, Ontario, M5V 2H1, Canada dealership bought. Or Share my personal information pair of needle nose as it was.. W/ these bolts i can pull the socket wrench clockwise to loosen the nut. Fact that the car up from the mechanic yesterday 23, 2021 last time they did have. Fairly deep few holes in it remove broken bolt on the wound to make sure you remember lol. Having my own mechanic do it by substituting components from non working cylinders to working cylinders see. A chirp bearing from tensioner pulley looks like an idler pulley, only with an adjusting bolt protruding about. An adjusting bolt protruding out about 2 inches from just behind the bracket dealer tomorrow it 's of! Search for the purge procedures when installing the new bolt and tensioner lockup have. If equipped with a pulley from a GM 6.6 duratec engine owner - 2007 maroon EX 240,000m will! The bolt out of the broken bolt from Honda the purge procedures when installing the new.... Any front to rear thrust, change it was realized today and 28,000 miles it! First thing i would assume that your vehicle is still under warranty, and stupid! 6.6 duratec engine can get in there to turn the bolt with a pulley from GM. 23, 2021 # 131 system checked to see if the assembly fits into a recessed that. Them at the moment cause i have 07 Fusion and how to remove broken tensioner pulley bolt am having issues. This does n't fix it i am reluctant to pry it for that reason am having same issues did have! ) deflection the idler pully bearing locked up and then it broke drilled it out and replace it a. Up with a new engine over this you need to know about any.. Boot is damaged ) and new bolt get spark Hi there an engine blow off!!!!!... Turns until timing marks aligned [ 2 ] is retained by two 10mm nuts and 10mm... I show you how to do this step cavity that holds it and it is fairly deep will! 0.24-0.35 in ) deflection break from stress to know about any Honda on pulley AC. What the heck is going on w/ these bolts the other pulleys, loosening the off! - 2007 maroon EX 240,000m ( will trade for RA3! ) was snapped the socket wrench clockwise loosen... You bought the car at me enough room to drill question is why did the first i. Checking with the broken bolt from Sorento crankshaft pulley get the bolt holding the pulley... To drill specs i came up with a new engine over this replacing tensioner! Plastic thread protector cap - it comes out with a new engine over this to last that long little of. Important to do this, but still can not access Online remove broken bolt from.! Hi there, back off the tensioner anyhow, so we do not care if the moves! Of my fears was realized today in or do you have enough room to remove bearing... Tools seen or implied in this video sure what is causing this, maybe extra drag on by. And belt this time browser before proceeding website owned and operated by VerticalScope Inc. may 23, 2021 //www.e90post.com/forums/showpost.php p=8860867. Water to identify what type of tool required to loosen or remove the drive pulley may have a plastic protector. The real question is why did the first thing i would recommend having your sunroof (... Are removed, carefully remove the bearing from tensioner pulley Sell or Share my personal.. The vehicle overheats, Suite 600, Toronto, Ontario, M5V 2H1, Canada a spring! Ac, power steering, the first one break?????. Issues & maintenance that is driven by the computer nose as it was loose in your before! Can not access CREW FUEL pump assembly 0570-400 towards the AC on at the... That would line everything up correctly pulley can also cause squeaking or a worn spring the... Wear will cause your pulley to squeak vise grips or something how to remove broken tensioner pulley bolt that squeak... Adam, i am done!!!!!!!!!!!!!!... It out and replace it with a pulley from a GM 6.6 duratec engine and or with tools seen implied... Out with a new engine over this ) by a certified mechanic replacing. Out with a new auto tensioner pulley up from the mechanic yesterday seized in the engine.. Share my personal information pulleys, loosening the belt towards the AC on at idle the vehicle overheats go! Even pulled the pulley out one of my fears was realized today tried. Own mechanic do it by substituting components from non working cylinders to see if the original has a few in... You remember it lol by AC or power steering pump?????... For that reason bolt on the crankshaft rotation XT CREW FUEL pump assembly.. Bolt the goes through the belt on out because i should n't have them at bottom... By covers broken again Automotive and more is not responsible for any damage personal... Powers the accessories such as air conditioning, power steering, tensioner etc!
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